Product Description
Mainly used to complete the edge cutting, frame pressing, edge wrapping and other auxiliary parts installation and CCD detection function of the roof skylight after the roof is formed.
The line body mainly comprises an edge cutting station, a skylight frame gluing station, a glue spraying station, an edge wrapping station, a wire harness station, an accessory station and the like.
Working Principle
1、Edge Cutting & Preparation
After the roof skylight is formed, it is transported to the edge cutting station, where precision cutting is performed to ensure a smooth and accurate shape.
This step guarantees that the skylight fits seamlessly into the vehicle structure.
2、Skylight Frame Installation & Gluing
The skylight frame gluing station applies adhesive to the frame for strong bonding.
The frame is positioned and securely pressed onto the skylight roof using an automated pressing mechanism.
3、Sealant Application & Edge Wrapping
The glue spraying station applies sealant at critical joining points, ensuring a tight, waterproof, and durable bond.
The edge wrapping station precisely folds and secures the material around the skylight edges, enhancing aesthetic appeal and durability.
4、Installation of Auxiliary Components
The wire harness station integrates electrical wiring for functional components such as sunshades, lighting, and electronic controls.
The accessory station adds necessary trim pieces, clips, and fasteners, completing the assembly process.
5、Final Inspection & Quality Control
The assembled skylight undergoes CCD detection (high-precision optical inspection) to check for dimensional accuracy, adhesion consistency, and overall quality.
Any deviations or defects are flagged for correction before the product proceeds to the next stage of vehicle assembly.
6、Optimized Production Rhythm
The entire assembly process operates in a station linkage mode, ensuring smooth workflow and seamless coordination between stations.
With a production cycle of up to 62 seconds per piece, the system enhances productivity while maintaining strict quality standards.
Key Features & Advantages
✅ High Precision & Consistency
Automated cutting, gluing, pressing, and wrapping ensure uniform product quality.
CCD detection technology minimizes defects, improving overall product reliability.
✅ Fast & Efficient Production
Achieves a high-speed assembly rhythm of 62 seconds per piece, significantly boosting production capacity.
Automated workflows reduce labor intensity and enhance manufacturing efficiency.
✅ Strong Adhesion & Durability
Advanced sealant application ensures a secure, waterproof, and airtight bond.
The precise edge wrapping process enhances long-term durability and aesthetic appeal.
✅ Seamless Integration with Vehicle Manufacturing
Designed for mass production, ensuring compatibility with various vehicle models.
Supports customized skylight designs, meeting OEM and aftermarket demands.
Applications of the Automotive Headliner Assembly Equipment
The Automotive Headliner Assembly Equipment is widely used in automotive manufacturing for assembling roof skylights and related interior components.
✅ Passenger Cars & Luxury Vehicles
Ensures high-quality skylight assembly for sunroofs, panoramic roofs, and premium vehicle interiors.
✅ SUVs & Electric Vehicles
Provides precise and durable skylight installation, enhancing vehicle aesthetics and functionality.
✅ Commercial & Specialty Vehicles
Suitable for buses, vans, and customized vehicles requiring skylight or panoramic roof installations.
✅ Aftermarket Skylight Manufacturing
Supports OEM production and aftermarket modifications, catering to customized roof systems.