Product Description
The equipment adopts the PUR glue rolling process to roll the glue on the single side of the battery compartment lining plate. After the glue rolling, it enters the post-process composite reinforced plate. The equipment has the function of automatic glue feeding. The PID temperature control system and the sliding table are controlled by the servo system. The positioning is accurate and the speed is uniform.
Mainly used for the glue rolling process of the lining plate of the battery compartment of the automobile
The line body is mainly composed of a pur glue rolling machine, a sliding table and other mechanisms.
Working Principle
PUR Glue Rolling Process: The core function of this production line is to apply a precise layer of PUR glue onto the single side of the battery compartment lining plate. This process ensures that the lining plate is properly coated, creating a strong adhesion for subsequent steps. The PUR glue rolling machine is designed to uniformly apply the adhesive, ensuring consistent coverage across the entire surface.
Post-Process Composite Reinforced Plate: After the glue is rolled onto the lining plate, it is transferred to the post-process composite reinforced plate. Here, the glued surface is combined with other materials or reinforced plates to provide added strength, stability, and protection, crucial for the battery compartment's function in the automobile.
Automatic Glue Feeding System: The production line incorporates an automatic glue feeding system, which ensures that the adhesive is supplied continuously and efficiently. This system minimizes the chances of human error and reduces downtime caused by manual glue loading.
PID Temperature Control System: The line is equipped with a PID (Proportional-Integral-Derivative) temperature control system to maintain the optimal temperature for the glue application process. This precise temperature regulation helps to ensure that the PUR glue remains at the ideal viscosity for uniform application, thereby enhancing the adhesion quality and overall effectiveness of the process.
Servo-Controlled Sliding Table: The sliding table of the production line is controlled by a servo system, ensuring accurate positioning and uniform speed during the glue rolling process. The servo control allows for precise and repeatable movements, which are essential for achieving a high-quality finish and maintaining high production speeds.
Key Advantages of Glue Rolling Production Line
✅ Precision and Consistency
The servo-controlled sliding table and automatic glue feeding system ensure that the glue application is consistent across each lining plate. The PID temperature control helps maintain optimal glue conditions, ensuring reliable performance in every cycle.
✅ High Efficiency
The system allows for a continuous, high-speed production process while maintaining precise glue application. This helps to increase overall efficiency and throughput, minimizing operational delays and improving manufacturing times.
✅ Automated and Low Maintenance
With automated functions such as the automatic glue feeding system, the line reduces the need for manual interventions. This not only cuts down on labor costs but also improves consistency by reducing human error. The system's robust design requires minimal maintenance, further reducing operational downtime.
✅ Superior Adhesion Quality
The use of PUR glue ensures that the battery compartment lining plates receive a strong, durable bond that can withstand the stresses and conditions inside the battery compartment, contributing to the longevity and performance of the automotive battery system.
✅ Flexible and Scalable
This production line can be adapted to suit different sizes and types of automotive battery compartment linings. It can be easily scaled for mass production while maintaining high levels of precision and quality control.
Applications of Glue Rolling Production Line
Automotive Battery Compartment Production: The primary application of this production line is the lining plate for automotive battery compartments. By ensuring that the linings are coated with PUR glue, this production line guarantees that the battery compartments are well-sealed and durable, capable of withstanding the harsh conditions found in automotive applications.
Electric Vehicle (EV) Battery Packs: As the demand for electric vehicles (EVs) grows, so does the need for efficient battery compartment production. This glue rolling line is ideal for use in EV battery packs, ensuring that the linings are properly sealed to protect the battery cells from moisture, dust, and external elements.
General Automotive Component Manufacturing: Beyond battery compartments, the line can also be adapted for use in the production of other automotive components where adhesion strength and durability are critical, such as in the interior or structural parts.
Material Reinforcement Applications: The line's composite reinforced plate process makes it suitable for any application that requires the bonding of reinforced materials for added strength and durability, making it useful in industries such as aerospace, industrial machinery, and construction.