Product Description
Heat that PP wood flour board in an infrared ceramic heating mode, and then feed the PP wood flour board into a forming machine for cold press forming.
The line body mainly comprises an automatic feeding mechanism, a conveying mesh belt, an oven, a forming machine, a fabric feeding mechanism and the like.
Working Principle
The automatic production line for coat racks and skylight pull plates utilizes a PP wood flour board as the primary material, which is processed through infrared ceramic heating and cold press forming. The workflow is as follows:
Automatic Feeding Mechanism: The PP wood flour board is automatically fed into the production line, ensuring consistent material input.
Conveying Mesh Belt: The material is transported via a high-precision mesh belt, maintaining stable positioning and smooth movement.
Infrared Ceramic Oven Heating: The board passes through a double-oven heating system, where infrared ceramic heaters provide uniform and efficient heating, softening the material for molding. The oven also supports hot air heating for hemp fiber and other composite materials, ensuring optimal plasticity.
Fabric Feeding Mechanism: Simultaneously, fabric (if required for lamination) is fed into the forming stage, aligning with the heated PP board.
Cold Press Forming Machine: The heated material is transferred to the forming machine, where a hydraulic or mechanical cold press shapes it into the desired product (coat rack or skylight pull plate) under high pressure. The cooling process ensures dimensional stability.
Chain-Type Through Structure: The entire system operates on a synchronized chain conveyor, ensuring precise timing (65 seconds/piece at maximum speed) and seamless transitions between stages.
Advantages of the Production Line
High Efficiency: Dual-oven heating and automated feeding enable a fast production cycle (up to 65 seconds per piece), significantly improving output.
Energy Saving & Uniform Heating: Infrared ceramic heating provides rapid, targeted thermal transfer, reducing energy waste compared to traditional heating methods.
Stable & Durable Structure: The chain-type conveying system ensures smooth operation with minimal vibration, reducing material misalignment risks.
Multi-Material Compatibility: Supports PP wood flour boards, hemp fiber composites, and fabric lamination, making it versatile for different product requirements.
Precision Forming: The cold press mold ensures high-dimensional accuracy and repeatability, reducing post-processing needs.
Automation & Labor Savings: Fully automated feeding and conveying minimize manual intervention, lowering production costs.
Applications
This production line is ideal for manufacturing:
Home & Office Coat Racks: Durable, lightweight, and aesthetically customizable.
Skylight Pull Plates: Ergonomically designed handles with fabric or wood-like finishes.
Decorative Panels & Furniture Components: Suitable for eco-friendly composite materials.
Automotive & Interior Trim Parts: Where lightweight yet sturdy molded parts are needed.